Showing posts with label robots. Show all posts
Showing posts with label robots. Show all posts

Saturday, August 10, 2013

Our Daily Routine with the Robotic Milkers

   
Today, I'm going to explain the daily chores related to the robotic milkers. 

 
   To begin with, twice a day we wash the robots
and the robot room down with a hose.
 
 
When the milk leaves the robot
 it is filtered on the way to the bulk tank.
 We change that filter twice daily. 
 
Next, we inspect the cups to make sure the air holes haven't plugged.
 
If they are plugged we use a tool that is like a mechanical pencil but
instead of lead it has a steel shaft the same size as the hole.
 
Also, once a day, we check to see if any hoses have holes in them. 
The little gray circle on the small hose is a hole.  When this happens,
we cut off the hose and shorten it up.  Typically, the only time
the hoses get holes in them is when the cows kick the milkers.
 
The last thing we have to do is wash the lens for the laser off.
We spray a special cleaner on the lens and use a paper towel
to wipe it off.  This is important because if the lens is dirty the
laser has trouble finding the teats.
 
A clean lens.
 
In addition to these tasks, we also look at the list of cows to see if any of them need
to milk but haven't come up on their own.  We chase cows to the robots
four times a day.  We wouldn't have to do it this often however, since we are
still milking some cows in the parlor and someone is doing chores anyway
we take 10 minutes to chase up the cows who haven't milked in awhile.
You probably can't read this screen because it is to small.  This is what we look at to see who needs to be chased. 
Tonight, there were 6 cows that hadn't been milked in over 9.5 hours.  Today, there were 117 cows being milked by the robots. So that means 111 cows had milked in the last 9.5 hours. 
When I looked at the list it included a cow that had "failed."  A failure means that she was in the robot but for whatever reason couldn't get attached. 
In addition, one cow on the list was moved to the parlor this morning but I hadn't programmed her out of the robot yet.  So there were five cows to "catch."  When I stepped into the barn I saw that two out of the five cows were up by the robots waiting their turn.  So this meant that there were only three cows to find tonight. 
It is usually the same cows and they know where to go so it doesn't take too long to get them.  We chase them into a pen in the corner of the barn where the only way out of the pen is to walk through the robot. 
The five cows I chased into the "catch pen".
 
 
 After I chased the cows, I went to look at the computer.
    I have a routine that I go through three times a day when looking at the computer.  I look to see which cows are on the "udder health" list, which tells us if a cow has mastitis.  There were no changes on this list tonight. 
Next, I look to see if any cows need to be bred.  Tonight there weren't any.  
Last, I look to see which cows are down in production more than 10%.  Tonight, there were four.  This is higher than normal.  Usually there is an explanation. 
For example, tonight when I looked at the cows on the list one was down in production yesterday but she is back up today.  Two were milked in the parlor for a milking so the computer didn't record that milking.  One is sick, she is starting to come back in production after the vet treated her a couple of days ago.  I look at her milk temperature, her weight, her activity, and her number of ruminations and it looks like she is starting to improve. 
 
This whole process take about an hour.  It can take longer if there are more cows to chase or if there are cows that need attention.  The biggest benefit of the robots versus traditional milking is the flexibility.  It doesn't matter if we do this at two in the afternoon or 10 o'clock at night which is especially nice when we are busy in the fields or when the kids have activities.
 

Friday, May 31, 2013

Putting Fresh Cows on the Robots

    Many of you know that we installed robots to milk some of the cows last winter.  Our first milking on the robots was November 27th 2012.  We installed two Lely A4 robots.  We are currently milking about 120 cows with the robots and 80 cows in the parlor.  The robots feed a pellet to attract the cows to come into the robot to get milked.  Because of the pellet, the robot cows cost more to feed than the parlor cows.  The cows can milk up to 5 times a day.  Our parlor cows are milking, on average, 3 times a day vs. 2 times a day in the parlor.  The extra milking translates into an increase in production.  We put the older cows on the robots because older cows milk more.  Our first calf heifers, some cows that don't work on the robots and later in lactation cows make up the parlor herd. 
    This last week we've been busy trying to get field work done between the rain showers so when we had cows calve they got milked in the parlor.  This morning I got 3 cows that calved this past week put on the robots.  Each cow on the robot wears a collar that includes the cows number, a responder that the robot scans to identify the cow, and a weight to keep the collar from spinning.  Before putting the cow in the robot group we have to make up a collar, enter the cows information into the computer along with her responder number, and singe the hair off her udder so the robot has an easier time to locate the teats.  When the cow enters the robot for the first time we use the touch screen to guide the arm under the cow and get it close so it can find the teats.  The robot uses lasers to locate the teats and attach the milkers.  There is a camera over the cow to locate where the cow is standing front to back. After the first milking the robot records the teat positions and remembers this the next time the cow enters the robot so it knows where to start looking.  On average it takes about a half an hour to get a cow on the robot the first time.  After the initial milking, we are averaging around 7 minutes per cow per milking.
     The cows are much happier with the robots.  They choose when to milk, eat, socialize or lie down.  The cows have transitioned to this system very well.  We use washed sand in the stalls for the cows to lay on, it feels like laying on the beach.  Comfortable relaxed cows will produce more.  Cow comfort is very important.  Another day I will include what the daily procedure for chores with the robots include.

Supplies to make collar(collar, responder, numbers, weight)
 
 
 
Cow wearing collar
 
Cow in robot barn side
 
Screen used to attach milker
 
Robot attaching robot room side
 
Robot attached
 
 
Happy content cows laying on sand