Monday, November 4, 2013

Fall Harvest

 
 
 
This is turning out to be quite a year.  First we had an extremely late spring.  When we did get in the fields it wouldn't quit raining.  We barely got the crop planted between rain showers.  Two weeks after we finished the beans got hailed out and we had to replant them.  Then it quit raining and we didn't have any measurable rain the rest of the growing season.  When it was time to harvest it started raining again and we have been fighting wet conditions again this fall.  Our soybeans didn't yield very good between the hail and lack of rain.  The overall yield was only 57% of last years crop.  The best ones ended up being the ones replanted the end of June.  So far the corn yields have been all over the board relevant to soil type.  The best fields this year are just a little better than the worst fields last year.  We still have a ways to go on the corn but my guess would be that is will be about 2/3's of the crop we had last year.  Hopefully the weather can hold for a few more weeks so we can finish up the corn and get most of our strip-tilling/fertilizer applied for next spring.
 
 
 
Soybean Combining
 
 
 
 
Rainy night shooting hoops in the shop
notice each kid has their own size hoop.
 
 
Hauling manure after soybean harvest
 
 
 
 
Corn Combing
 
 

Sunday, September 29, 2013

Calves/Pasturized Milk

     The last month has been busy with cows calving.  It turned out to be a good time because it was after the heat and before harvest.  In the last 26 days we have had 48 calves.  When a new calf is born we give it a couple of vaccines as soon as we can.  Then we wait an hour before we feed it.  We save the colostrum from the older cows and pasteurize it in special bags that hold a gallon each.  After it is pasteurized we freeze the colostrum bags.  When a new calf is born we thaw the bags either in hot water or the pasteurizer.  Then we can feed the new calf a full gallon of pasteurized colostrum.  After the first feeding the calves are fed a 1/2 gallon of pasteurized milk out of a bottle twice a day until they are one or two weeks old when we train them to drink out of a pail.  Then gradually increase the portion size until they are drinking a gallon twice a day.

                                                                     Bags of Colostrum
 
 
The pasteurizer.  It kind of looks like a washing machine.
 
 
 
We put waste milk in the pasteurizer, it holds 35 gallons
but will work with as little as 5 gallons.  It heats the milk to 140
degrees for one hour.  Then it cools it down to 55 degrees.  Then
it reheats the milk to 110 degrees when we feed the calves.  The
milk can be pasteurized at a higher temperature for a shorter period
of time but that doesn't work for the colostrum so we leave it set
at 140 degrees for an hour to eliminate mistakes.  The colostrum bags can
be set right in with the milk and the heat transfers through the bag and
pasteurizes the colostrum while in the bags.
 

                                                        A calf that is only a few days old.

                                      2 week old calves that just learned to drink out of pails.

We bought our pasteurizer four years ago.  It has paid for itself faster than anything else we have done on the farm with the exception of stray voltage problems.  Before we bought the pasteurizer we were feeding a colostrum replacer and milk replacer to the heifer calves.  We weren't feeding milk in order to avoid the spread of certain dieses from cow to calf.  Since we started feeding pasteurized milk to the calves they are healthier. They are weaning at heavier weights than before and are 2-3 weeks younger when weaning.  Today, the calves rarely get sick, whereas before we were treating for scours all the time and we had a high death rate.  

Tuesday, September 10, 2013

End of August 2013

    The weeks continue to slip away.  We got 1.3 inches of rain this past weekend.  That was the first measurable rain that we have had since during the county fair when we got 3 tenths.  The crops have suffered but considering how little rain we have had since June they have held on pretty good.  I started therapy again about a month ago because my back has been getting worse since about the 4th of July.  Therapy is helping however I'm back to watching that I don't overdue. I probably over did it this spring and that is part of the problem now.  Because of this I haven't gotten near as much done in the last month as I was hoping for.  Many of the extra summer projects will get pushed off until next summer.  The guys have spent a lot of time with repairs in the shop and cleaning cow yards.  We also baled straw and 3rd crop hay.  I've spent most of my time in the office catching up on things that didn't get done last winter and also working on cashflows, marketing, and related things for 2014.  I will end this post with pictures from the last month.
 
 
Checking the Corn
Baling Straw
 
                                               The Baler went over 94,000 bales this year.
                                       It's hard to believe this was our 16th year with this baler.
                                                           Madi learning to drive.
Kids first time at the State Fair
 
Tyson enjoyed the first day of school.
Wonder if he will next year?
Madi getting ready to sell their calves.
Madi had to get a picture of their calves in the sales ring.
This was the kids 3rd summer of raising calves.

Saturday, August 10, 2013

Our Daily Routine with the Robotic Milkers

   
Today, I'm going to explain the daily chores related to the robotic milkers. 

 
   To begin with, twice a day we wash the robots
and the robot room down with a hose.
 
 
When the milk leaves the robot
 it is filtered on the way to the bulk tank.
 We change that filter twice daily. 
 
Next, we inspect the cups to make sure the air holes haven't plugged.
 
If they are plugged we use a tool that is like a mechanical pencil but
instead of lead it has a steel shaft the same size as the hole.
 
Also, once a day, we check to see if any hoses have holes in them. 
The little gray circle on the small hose is a hole.  When this happens,
we cut off the hose and shorten it up.  Typically, the only time
the hoses get holes in them is when the cows kick the milkers.
 
The last thing we have to do is wash the lens for the laser off.
We spray a special cleaner on the lens and use a paper towel
to wipe it off.  This is important because if the lens is dirty the
laser has trouble finding the teats.
 
A clean lens.
 
In addition to these tasks, we also look at the list of cows to see if any of them need
to milk but haven't come up on their own.  We chase cows to the robots
four times a day.  We wouldn't have to do it this often however, since we are
still milking some cows in the parlor and someone is doing chores anyway
we take 10 minutes to chase up the cows who haven't milked in awhile.
You probably can't read this screen because it is to small.  This is what we look at to see who needs to be chased. 
Tonight, there were 6 cows that hadn't been milked in over 9.5 hours.  Today, there were 117 cows being milked by the robots. So that means 111 cows had milked in the last 9.5 hours. 
When I looked at the list it included a cow that had "failed."  A failure means that she was in the robot but for whatever reason couldn't get attached. 
In addition, one cow on the list was moved to the parlor this morning but I hadn't programmed her out of the robot yet.  So there were five cows to "catch."  When I stepped into the barn I saw that two out of the five cows were up by the robots waiting their turn.  So this meant that there were only three cows to find tonight. 
It is usually the same cows and they know where to go so it doesn't take too long to get them.  We chase them into a pen in the corner of the barn where the only way out of the pen is to walk through the robot. 
The five cows I chased into the "catch pen".
 
 
 After I chased the cows, I went to look at the computer.
    I have a routine that I go through three times a day when looking at the computer.  I look to see which cows are on the "udder health" list, which tells us if a cow has mastitis.  There were no changes on this list tonight. 
Next, I look to see if any cows need to be bred.  Tonight there weren't any.  
Last, I look to see which cows are down in production more than 10%.  Tonight, there were four.  This is higher than normal.  Usually there is an explanation. 
For example, tonight when I looked at the cows on the list one was down in production yesterday but she is back up today.  Two were milked in the parlor for a milking so the computer didn't record that milking.  One is sick, she is starting to come back in production after the vet treated her a couple of days ago.  I look at her milk temperature, her weight, her activity, and her number of ruminations and it looks like she is starting to improve. 
 
This whole process take about an hour.  It can take longer if there are more cows to chase or if there are cows that need attention.  The biggest benefit of the robots versus traditional milking is the flexibility.  It doesn't matter if we do this at two in the afternoon or 10 o'clock at night which is especially nice when we are busy in the fields or when the kids have activities.
 

Monday, August 5, 2013

Putting Sand in the Barn

   I mentioned in an earlier post that we used washed sand bedding for the cows to lay on.  Ideally we should add sand to the barn once a week.  There are a couple of drawbacks to using sand versus a more traditional straw bedding.  One is the cost, the second is that the sand is hard on manure handling equipment.  We are lucky that we have access to sand relatively close to the farm and also that we can haul it ourselves both these things help keep the cost down.  Our manure handling system works fine with sand. 
     There are many benefits to using sand.  It is probably the most comfortable bedding for cows to lay on.  Because the sand is washed there isn't any organic matter and it is difficult for bacteria to grow.  This helps keep the somatic cell count down(a measure of milk quality).  The only maintenance we have is to add sand once a week and clean any manure out twice a day(this only takes 10-15 minutes).  On Saturday I added sand for the parlor cows. 
   
           We use the skidsteer to dump sand in the middle of the stalls and the cows drag it backwards.

The cows want to get back in the barn as soon as they can.  They prefer laying sand to laying outside on a straw pack.

                                 Within minutes of opening the gate the cows start laying down.

  
Comfortable Happy Cows

Monday, July 29, 2013

2nd Crop Hay/Checking the moisture

     This week we have been busy putting up our second crop hay.  Normally we would try and cut 28-30 days after we cut first crop.  However this time we gave it a few extra days because of our late start this year we are only going to get 3 cuttings and I'm hoping to cut the final time around September 1st. 
     I explained in an earlier post during first crop how we bale our hay when it is still wet and make balage.  Because the moisture can be quite different we need to test the moisture to see how much dry matter we have so we can plan inventories accordingly and also determine yields.  Ultimately we are interested in how much dry matter we have to feed the cows.  For example a bale might weight 1,800lbs but if the moisture is 40% or 60% the dry matter could be anywhere from 720lbs to 1,080lbs per bale.  If we feed the cows 21 lbs of hay dry matter per day a bale could be enough for anywhere between 34 cows or 51 cows.
      What we have found to be the most accurate is if we sample the hay when weighing the trucks.  In order to sample the bales we use a drill with a probe attached and pull a sample from about 20% of the bales.  We then mix the sample up and weigh out 50 grams.  Next we put the sample in the microwave with a glass of water and "cook" the moisture out of the hay.  This can take anywhere from 6] to 12 minutes depending on the moisture of the hay.  On Friday I showed Tanner how to do this and he is now able to check the samples and figure the moisture.  The math was the easy part for him.  He learned about how the bales have different moistures.
                                                                Weighing the truck

                                                                   Probing the bale

                                                  Tanner weighing out 50 grams of wet hay

                                           Putting the hay and glass of water in microwave


Tanner checking the "dry" hay.  He had 52 grams minus the container 23 grams.  29 grams of dry matter.  29/50=58% Dry Matter 100-58= 42% moisture.  The bales weighed 1757 lbs so each bale contained 1019 lbs of dry matter.

                                         

                                            Additional Pictures From 2nd Crop this Week

 


 



Sunday, July 21, 2013

Farming Today

     Sorry it has been so long since I posted.  I didn't realize it was nearly a month.  We were extremely busy right up to July 4th with haying, replanting beans, spraying, fertilizing corn, installing fans in the barn and other SPRING projects.  Since the 4th, there have been repairs to catch up on and cattle to pregnancy check and vaccinate.  I've tried to get into the office some because I'm way behind there also. 
     July 5th marked 6 years since we expanded the dairy and started milking at our current site.  It feels like a life time ago, I believe corn was around $2 per bushel when I worked on the initial projects, $15 dollar milk seemed extremely profitable, no one around here knew anything about robots milking cows, auto-steer in tractors was very new, variable rate technology wasn't talked about, we didn't know much about stray voltage, Brent had just finished college, I was still doing tax work in town and Madi was just over a year old.  Fast-forward six years and we have robots milking the cows, the tractor is steering itself planting directly over the strips of fertilizer applied in the fall, we have survived the worst dairy economics since the 1930's,  we have fought a tremendous battle with stray voltage that killed 50 some of our cows in 2008, we produced record corn and bean crops and have witnessed record corn and bean prices which also means record high feed costs, there are 4 kids/grandkids growing up on the farm now.  This past week our kids had calves and projects at the county fair, this marks Mandy and my second county fair as parents of 4-Hers.
     All these changes have happened in just the last six years, during the fair this past week I visited with many people that I haven't seen very often since I was a kid showing cattle at the fair.  It was really an eye opening experience to think about how much has changed in the last 20 years.  I can't believe how much understanding of the farm lifestyle has been lost in one generation.  I showed cattle and grew up with people that came from very similar backgrounds and worked on their farms growing up.  They understood cattle, equipment, and the way of life on a farm.  Now, just 20 years later, many have chosen other careers and even though they treasure their experiences growing up, their kids simply can't relate.  I saw many examples of this.  Twenty years ago the dairy show lasted all day and the younger calf classes had 30-40 dairy calves.  This year I don't think any class had over 4 calves or cows.
     It makes me wonder what things will look like 20 years from now?  It also brings me back to why I wanted to start this blog.  More and more people are getting farther removed from the farm and technology is changing farming faster than it has since the invention of the tractor.  I still carry a pocket knife but I also have a smart phone in my pocket that allows me to look at the radar when I'm in the field, see what is going on with the robots at the barn, even taking pictures of parts to text to the repair shop.  I also carry USB drives that backup the data from the robots or the GPS unit in the tractor.  I'm going to make more effort to keep the blog updated.  This is our responsibility as farmers to keep the public informed. We are also going to try extremely hard to be ready to start giving tours of the dairy farm and robots as soon as next summer. 
    I'll end this post with some pictures from the county fair.  Also check out Mandy's blog she has an excellent post relating to the fair and farm life. 

 
                                              jumping in the straw in the dairy barn


 
 
                                                        Just out of the show ring
 

 
 
pulling hard
Ty's first trophy
2nd place in his first tractor pull
Keeping the barn clean